Taj Pharma's manufacturing facility, situated in Kalgam, India
Taj Pharma’s manufacturing facility, situated in Kalgam, India

In the heart of India, nestled in the village of Kalgam, Coastal Highway Road, lies Taj Pharma’s state-of-the-art pharmaceutical manufacturing facility. Positioned strategically amidst major global generic players, the facility stands as a testament to Taj Pharma’s commitment to delivering world-class pharmaceutical products. Let’s delve into the details of this manufacturing marvel and explore the reasons behind its prominence in the industry.

Unveiling the Manufacturing Modules

1. Diverse Dosage Capabilities

Taj Pharma’s facility boasts dedicated manufacturing modules for various dosage forms, including tablets, capsules, small volume parenterals, injections, dry injections, syrups & suspensions, ointments, and dry syrups. This diverse range allows Taj Pharma to cater to both export and domestic markets effectively.

2. Scale-Up and Commercial Modules

The facility is equipped with a scale-up module and a commercial module specifically tailored for solid dosages. This ensures a seamless transition from research and development to large-scale production, maintaining the quality and integrity of the pharmaceuticals.

3. Sterile Manufacturing Prowess

Two specialized modules for sterile manufacturing operate under Class 10,000 and Class 1000 controlled conditions. With 17 dedicated air handling units (AHUs) and terminal Hepa filters in the core processing area, Taj Pharma prioritizes the highest standards of cleanliness and quality.

Salient Features of Taj Pharma’s Facilities

  1. Controlled Conditions: The facility maintains Class 10,000 and Class 1000 controlled conditions with dedicated AHUs for each area and terminal Hepa filters in the core processing zone.
  2. Manufacturing Capabilities: Taj Pharma’s capabilities include wet/dry granulation, direct compression, film coating, and blister/strip/alu-alu packing.
  3. Purified Water Standards: The Purified Water Distribution loop adheres strictly to USP standards.
  4. Comprehensive Utilities: The facility is equipped with essential utilities, including boilers, chilled & hot water, air compressors, and H.T electricity, ensuring a seamless production process.
  5. Advanced Testing Equipment: Taj Pharma employs GCs, HPLCs with PDA, UV Spectrophotometers, IR, PSD, DSC for comprehensive quality control.
  6. Commitment to Safety: With an absolute focus on Safety, Health & Environment, Taj Pharma is gearing up for ISO 9001 and 14001 (EMS) certifications.
  7. Global Approvals: The manufacturing facility is cGMP, WHO, and UKMHRA approved, reflecting its adherence to international quality standards.

Manufacturing Capacities

Taj Pharmaceuticals Ltd excels in producing a wide array of pharmaceutical products, with impressive manufacturing capacities:

  • Tablet: 22 lac per shift
  • Capsule: 22 lac per shift
  • Injection: 2.5 lac per shift
  • Dry Injection: 3.5 lac per shift
  • Small Volume Parenterals: 4.5 lac per shift
  • Syrups & Suspensions: 1.5 lac per shift
  • Ointments: 2.5 lac per shift
  • Dry Syrups: 1.5 lac per shift

In the competitive landscape of pharmaceutical manufacturing, Taj Pharma emerges as a beacon of excellence. Their cutting-edge facility, commitment to quality, and global certifications solidify their position as a trusted pharmaceutical partner. As they gear up for ISO certifications, the future looks even more promising for Taj Pharma.

Engaging FAQs

Q1: What sets Taj Pharma’s manufacturing facility apart?
A1: Taj Pharma’s facility stands out due to its diverse dosage capabilities, stringent quality controls, and global certifications.

Q2: How does Taj Pharma ensure the safety of its manufacturing processes?
A2: The company maintains an absolute focus on safety, health, and the environment, and is in the process of obtaining ISO certifications.

Q3: What types of pharmaceutical products does Taj Pharma manufacture?
A3: Taj Pharma produces a wide range of products, including tablets, capsules, injections, syrups, ointments, and more.

Q4: How is Taj Pharma contributing to environmental sustainability?
A4: By pursuing ISO 14001 (EMS) certification, Taj Pharma showcases its commitment to environmental management and sustainability.

Q5: Are Taj Pharma’s products internationally recognized?
A5: Yes, Taj Pharma’s manufacturing facility is cGMP, WHO, and UKMHRA approved, reflecting international recognition and adherence to quality standards.